A leading company specialized in the industrial production of bodywork accessories and equipment required an industrial end-of-line washing system capable of managing high production volumes while maintaining strict quality standards. The company needed an automated solution to clean large quantities of mechanical components with different shapes and dimensions, ensuring consistent results, reduced cycle times, and maximum production efficiency.
Customer Requirements
The main objectives were:
- Processing large quantities of stainless steel components (up to 500 kg per cycle)
- Managing parts with different shapes and dimensions
- Maintaining cycle times below 12 minutes
- Integration with existing customer loading baskets
- Ensuring repeatable and high-quality cleaning results
Solution: Rotor 2-Bath Industrial Parts Washing System
The selected solution was the Rotor 2-Bath Model M, a multifunctional industrial parts washing machine designed for cleaning mechanical components placed inside baskets.
The system guarantees:
- High-quality standards certified through gravimetric controls and surface tension measurements
- Increased productivity thanks to continuous operation over multiple shifts
- Reduced consumption and operating costs through a high level of automation
- Possibility of integration with robotized production lines
- Improved quality and commercial value of the finished products
Production Capacity and Customized Configuration
The washing system was customized to handle large production batches thanks to the possibility of loading customer baskets filled with up to 500 kg of components.
The average washing cycle was optimized to ensure maximum efficiency and cleaning performance:
- Degreasing: 4 minutes
- Rinsing with demineralized water: 3 minutes
- Blowing: 1 minute
- Hot air drying: 4 minutes
Cleaning Detergents and Process Technology
The washing process was optimized using Teknox professional detergents XL10 and DROPAWAY, specifically developed to provide effective degreasing and fast drying of industrial components.
The washing and rinsing stages, performed through high-pressure spraying and immersion technology, were customized according to the type of components, ensuring maximum cleaning quality in the shortest possible time.
The optimized management of process liquids through the Teknox DGT V4 control system, combined with automatic water regeneration maintaining conductivity values of 2 microsiemens/cm, allowed the system to maintain high cleaning standards even after several days of continuous operation.
Results Achieved
The installation of the Rotor 2-Bath industrial parts washing system enabled the customer to achieve:
- Reduced washing cycle times
- Optimized water, detergent, and energy consumption
- Increased production efficiency
- Improved quality and value of finished components
- Reliable and repeatable cleaning performance in large-scale industrial production
The Teknox Rotor 2-Bath end-of-line industrial washing system provides an advanced solution for companies requiring automatic industrial parts cleaning, high productivity, and customized washing processes for large production volumes.
