Customer company operating sector
The customer company operates in the field of designing and manufacturing automatic assembly lines for electronic components, with a strong focus on integrating industrial cleaning systems into automated production processes.
Commissioned project
Teknox was commissioned to design and manufacture an industrial washing tunnel for the inline cleaning of electrical capacitors, directly integrated into the customer’s automated production line.
The main objective was to ensure a continuous, safe and fully automated cleaning process.
Customer requirements
During the production process, electrical capacitors become contaminated with a highly toxic liquid that can represent a potential risk for operators.
The main requirements were therefore:
- complete removal of toxic substances
- protection of operators’ health and safety
- integration of the cleaning process into the automatic production line
- maintaining high productivity and continuous operation
Teknox solution for inline electrical capacitor cleaning
Teknox developed a customised industrial cleaning system for inline electrical capacitor cleaning, specifically designed to integrate perfectly with the customer’s automated production process.
Automatic treatment tunnel
The system is based on an automatic industrial washing tunnel that receives components directly from a conveyor belt, with a production frequency of one part every 5 seconds.
Each capacitor is transferred onto a pallet handling system that moves through all cleaning stages:
- high-pressure washing
- controlled rinsing
- technical blow-off
- hot air drying
The system is a 2-tank linear industrial washing tunnel with pallet handling, designed to ensure process stability, repeatability and maximum cleaning efficiency.
This configuration allows large production volumes to be processed continuously while maintaining high cleaning standards.
Complete removal of toxic contaminants
Thanks to the complete washing, rinsing and drying cycle, the system ensures the total removal of toxic contaminants from electrical capacitors.
This result is essential to:
- guarantee operator safety
- prevent contamination during the assembly phase
- improve the quality of the final product
Results achieved
The installation of the industrial washing tunnel for inline electrical capacitor cleaning enabled the customer to achieve significant operational benefits:
- completely clean and safe electrical capacitors
- perfect integration into the automated production cycle
- improved production line efficiency
- higher quality standards
- reduced risks for operators
Teknox’s solution for inline electrical capacitor cleaning represents an example of advanced automation applied to the electronics industry.
Thanks to a customised industrial washing system, it was possible to guarantee safety, continuous production and complete contaminant removal, optimising the entire industrial cleaning process.
