Immersion washing systems
How to ensure the complete removal of chips, lapping pastes, and full oils from mechanical components with blind holes, internal channels, or extremely intricate geometries where conventional spray jets cannot reach?
The answer lies in the effectiveness offered by a custom-engineered immersion washing system.
Teknox manufactures high-efficiency immersion washing systems, developed to meet the stringent cleaning standards required by the industrial, automotive, aerospace, and precision mechanics sectors.
Up to 125 x 65 cm
Up to 400 kg
Up to 80°C
Up to 75 x 100 cm
Up to 100 kg
Up to 80 °C
Up to 75 x 100 H 75 cm
Up to 100 kg
Up to 80 °C
Up to 75 x 100 H 75 cm
Up to 100 kg
Up to 80 °C
Up to 125 x 65 x H45 cm
Up to 300 kg
80 °C
Why immersion cleaning is essential in complex mechanical workflows
Unlike traditional spray systems, where the cleaning effect relies mainly on the kinetic impact of the water jet on the external surface, immersion cleaning utilizes the complete penetration of the liquid within the component’s architecture.
This technology becomes essential when treating parts with undercuts, hydraulic conduits, deep threads, internal cavities, or solid block valves.
How to configure the right immersion washing system for your production process
The selection and design of an immersion washing system require careful study of production dynamics, the type of dirt to be removed, and the regulatory standards imposed by the client’s sector.
Teknox supports companies with a preventive technical consultancy service, identifying the key variables to tailor the system specifically.
Teknox partners with every company by providing upfront technical consulting, analyzing specific client requirements to deliver custom-configured systems and the ideal solution tailored to their process.
Teknox technologies for immersion washing: systems and product ranges
Our offering includes a wide variety of immersion washing systems, differentiated by technology, number of tanks, and load capacity, capable of operating at heated temperatures up to 80°C for maximum degreasing action:
BOOSTER Series: air agitation for heavy loads
The BOOSTER series is the ideal solution for immersion washing of medium and large-sized components. It utilises a powerful air agitation system integrated into the base of the tank, creating continuous turbulence in the liquid.
K-NUT Series: power and high capacity for large industry
Specifically designed for the needs of the heavy, naval, railway industries and the maintenance of large mechanical parts, the K-NUT system is prepared to sustain heavy and voluminous loads. Its reinforced stainless steel structure guarantees maximum reliability and durability even in continuous cycle work environments.
ROTOR 1B, 2B, and 3B Series: combined spray and hydrokinetic immersion action
The ROTOR line combines the effectiveness of high-pressure spray washing with the penetration of hydrokinetic immersion in a rotating drum. Available in single tank (ROTOR 1B), double tank (ROTOR 2B), or triple tank (ROTOR 3B) versions, this immersion cleaning machine handles complex cycles that include degreasing, rinsing, and protective stages, making it perfect for complex small parts or pieces with blind holes stored in rotating baskets.
K Series: absolute precision of the ultrasonic tank
When the level of microscopic contamination needs to be reduced to zero, the K Series offers industrial-grade ultrasonic tanks capable of supporting loads up to 300 kg. Ultrasonic cavitation creates millions of microscopic bubbles that implode on the piece’s surface, removing sub-micron dirt from any cavity without altering the component’s dimensional tolerances.
KS Series: ultrasonic metal washers
Immersion and ultrasonic tanks designed for the final wash of small parts and high precision mechanical components. Cavitation removes microscopically lodged particles in the metal’s pores.
TWISTER Series: immersion, agitation, and spray
The immersion washing systems of the Twister series combine immersion washing with high-pressure sprays and rotational movement of the basket. An ideal technology for effectively removing chips from turned or stamped parts.
Competitive advantages of Teknox immersion washing systems
Investing in a Teknox immersion washing system means choosing the quality of entirely Made in Italy design and production, aimed at reducing global operating costs. The main advantages of our systems include:
- Robust stainless steel design.
- Energy efficiency and thermal insulation.
- Automation and Industry 4.0 readiness.
- Oil separation and advanced filtration.
- Comprehensive consultancy on chemistry and detergents.
Our technical team is available to conduct washing tests directly on your production samples and demonstrate the real effectiveness of our machinery.
Request a quote and discover how to optimise the quality of your processes with our bespoke industrial systems.
Choose washing systems that make a difference: rely on Teknox
Technical competence, innovation, and Made in Italy at the service of your processes.