Ultrasonic cleaning systems

How an ultrasonic cleaning equipment works and its production benefits

The operational core of an ultrasonic cleaning system is represented by piezoelectric transducers that convert electrical energy into high-frequency mechanical vibrations.

These sound waves propagate within the cleaning liquid, generating micro-vapour bubbles that grow, become unstable, and implode inward (a phenomenon known as cavitation).

The energy released by these micro-implosions exerts a constant and extremely localized impact, capable of removing any type of dirt from the piece.

By integrating industrial ultrasonic washing within their production lines, companies obtain immediate operational and strategic benefits:

• Thorough and even cleaning: ultrasonic energy is evenly distributed throughout the tank, ensuring identical cleaning standards on every surface, both internal and external.
• Non-destructive treatment: the absence of violent mechanical stress or abrasion preserves the structural integrity and aesthetics of delicate, precision-engineered, or 3D printed components.
• Optimisation of time and resources: the combination of cavitation and the optimal water temperature (up to 80°C) drastically reduces the washing cycle duration and the use of harsh chemical detergents.
• Process repeatability: digital parameter control allows for certification and replication of cleaning standards according to the strictest industry regulations.

Teknox solutions for industrial ultrasonic washing: K series and KS series

To precisely meet the various application needs of global manufacturing, Teknox has developed a comprehensive range of machinery dedicated to industrial ultrasonic cleaning. Our offerings are divided into two main families, designed to handle different loads and volumes with the same effectiveness.

K series: ultrasonic washing systems for heavy-duty and large-scale use

The K Series represents Teknox excellence for treating large, heavy components or intensive production batches. Designed for heavy-duty and continuous use in the most challenging industrial environments, these tanks integrate advanced fluid management and thermal control technologies.

• High load capacity: structured to handle parts with a total weight of up to 300 kg.
• High-efficiency thermal management: integrated heating capable of raising the washing bath to 80°C, enhancing cavitation and the removal of high-viscosity contaminants.
• Robustness and reliability: entirely made of thick stainless steel, they ensure superior structural resistance to prolonged ultrasonic and chemical action.
• Typical applications: Cleaning molds for plastic and die-casting, engine heads, mechanical blocks in the automotive, railway, maritime, and heavy fabrication sectors.

KS series: precision tanks for small parts and components

The KS Series is the line of ultrasonic cleaning systems specifically developed for high-precision cleaning of small-sized parts, where the absolute priority is the total removal of micrometric residues without compromising the delicacy of the surfaces.

• Compactness and flexibility: optimised to accommodate loads up to 30 kg.
• Calibrated frequencies and power: ultrasonic configurations designed to treat complex geometric details, micro-holes, and high-quality surface finishes.
• Performance up to 80°C: even the compact series maintains a high temperature standard to optimize the degreasing and rapid decontamination phases.
• Typical applications: turned small parts, electronic components, medical instruments, aerospace parts, components from additive manufacturing (3D printing), and metal small parts.

Winning synergy: specialised machinery and chemical formulas

A flawless cleaning process requires the perfect balance between mechanical action, temperature, and chemical reactivity. Therefore, Teknox not only produces ultrasonic cleaning systems but also provides complete and specific consultancy for identifying and supplying ideal detergents for every operational scenario.

Our detergents, mainly water-based or solvents, differ by:

• type of contaminant (whole oils, emulsions, polishing pastes, carbon residues);
• material of the piece (steel, aluminium, light alloys, copper, titanium, technical polymers);
• complex geometries and finishing requirements.

Why choose Teknox for industrial ultrasonic cleaning

Investing in Teknox technology means relying on a production partner capable of offering concrete guarantees of reliability, innovation, and long-term support:

• 100% Made in Italy design and production: constant quality control on materials, precision mechanical processing, and assembly entirely carried out in our Italian facilities.
• Decades of experience: a wealth of expertise and case studies successfully resolved across all advanced manufacturing sectors.
• Transition 5.0 integration: our systems are equipped with advanced digital controls, intuitive touch-screen interfaces, and are ready for interconnection with enterprise management systems and robotic islands.
• Internal testing and trial service: we conduct real cleaning trials on customer components before delivery, ensuring the desired results are achieved.
• Comprehensive technical and parts support: rapid post-sale support, scheduled maintenance, and constant supply of original consumables and spare parts.

Optimise the quality of your components and reduce downtime with our advanced cleaning technologies. Contact us for a personalized quote and request a free technical analysis with our specialists.