Ultrasonic parts washers

Ultrasonic cleaning and cavitation technology: why ultrasonic cleaning has no rivals

Using an ultrasonic parts washer ensures perfectly decontaminated surfaces without causing any mechanical abrasion or wear on the treated materials, preserving the geometric and surface integrity of the most delicate components.

The ultrasonic cleaning process guarantees a uniform level of cleanliness across the entire surface of the part, regardless of its complexity.

Additionally, thanks to the ability of ultrasonics to reach cavities, blind holes, recesses, and undercuts, it is possible to remove oils, greases, machining pastes, chips, carbon residues, and fine contaminants even where traditional techniques cannot reach.

Each ultrasonic parts washer can be configured according to production needs, choosing tank size, ultrasonic power, frequency, filtration and oil separation systems, controlled heating, and programmable automatic cycles.

Teknox range: custom solutions with ultrasonic parts cleaners

Every production environment has different dimensional, operational, and load requirements. For this reason, Teknox has structured its range of industrial ultrasonic cleaner into two main lines, both designed to withstand intensive and prolonged work cycles in the most demanding industrial contexts.

K series: the professional ultrasonic cleaning tank for heavy and demanding use

The K Series represents Teknox’s excellence for the most demanding tasks. Designed as a true industrial ultrasonic bath, this line handles significant volumes and extremely heavy loads up to 300 kg.

Entirely constructed from high-grade stainless steel, the K Series is equipped with state-of-the-art ultrasonic generators and an integrated heating system.

It is the ideal solution as an ultrasonic washer for mechanical parts intended for the automotive, naval, energy, and heavy mechanical processing sectors, where reliability and robustness are essential requirements.

KS series: the versatile ultrasonic parts washer for small parts and components

For cleaning small to medium-sized components requiring high finishing accuracy, Teknox offers the KS Series. This ultrasonic parts washer combines compact dimensions, maximum loads of 30 kg with superior performance.

Ideal for precision mechanical workshops, laboratories, the medical sector, this versatile ultrasonic parts washer ensures maximum efficiency in decontamination processes, ensuring each part is treated uniformly and energy-efficiently.

Applications: from ultrasonic metal cleaning to ultrasonic mold cleaning

The extreme operational flexibility of our solutions allows us to meet the stringent standards required by the most diverse industrial sectors. In particular, ultrasonic metal cleaning is immediately applicable in the following strategic areas:

• Chip removal and CNC processing: ultrasonic metal cleaning quickly and safely removes full oils, oily emulsions, burrs, and micro-chips present in threaded holes and internal lubrication ducts.
• Ultrasonic mold cleaning: essential in the plastics, rubber, and die-casting sectors, it allows for the removal of carbon residues, release agents, and protective coatings from mold cavities without altering sharp edges or surface finishes.
• Additive manufacturing and 3D printing: ideal technology for removing soluble print supports and residues of unsintered powder on three-dimensional metal and polymer parts.
• Automotive and aerospace: deep decontamination of injectors, turbines, injection pumps, and precision components subject to certified quality controls.

Process optimisation: ultrasonic cleaning fluid and temperature

The mechanical action of ultrasonics alone is not sufficient if not paired with the right chemical and thermal balance. For this reason, a Teknox machine operates as a heated ultrasonic cleaner, exploiting the perfect synergy between the operating temperature (settable up to 80 °C) and the use of the correct ultrasonic cleaning solution.

Choosing the best ultrasonic parts cleaner liquid is crucial for reducing the water’s surface tension and promoting molecular cavitation. Teknox provides a complete range of specific and tested chemical formulations for every need.

By integrating the appropriate chemistry and setting the ideal temperature, each of our ultrasonic parts cleaner guarantees consistent results, minimising waste and manual processing.

Assessing costs: prices of ultrasonic parts washers as a Teknox investment

When evaluating the purchase of a cleaning system, it is essential to consider the total cost of ownership (TCO) rather than just the initial cost of the machinery. When considering the price of one or more ultrasonic parts washers, it’s important to see how the quality and efficiency allow for rapid investment recovery through:

• Drastic reduction in cycle times: automatic washing cycles completed in minutes compared to hours required by manual or traditional washing.
• Labour optimisation: operators can engage in other high-value activities while the machine completes the washing cycle autonomously.
• Lower consumption of chemicals and energy: thanks to the perfect thermal insulation of the tank and integrated electronic management of ultrasonic frequencies.
• Unparalleled durability: the use of thick Aisi 304/316 stainless steel prevents cavitation pitting, ensuring decades of continuous operation.

Choosing Teknox means relying on a technological partner capable of creating customised solutions and providing continuous support. Our technical team is at your disposal to conduct washing tests on your components and guide you in configuring the perfect system for your company.

Request a personalised quote and discover how Teknox ultrasonic cleaning baths can optimise your production processes.