Teknox recently supplied an automatic industrial washing system Robur 1800 3-bath, to a leading company specialized in the production of internal combustion engines and electronic motors for the treatment of large mechanical components before the industrial painting process.
The Robur 1800 industrial parts washer represents an advanced solution for the industrial cleaning of complex metal components, characterized by large dimensions and significant weight. Thanks to its optimized configuration, the system ensures high-quality standards, improved production efficiency, and consistent results over time.
High-Capacity Automatic Industrial Washing System
The Robur 1800 industrial washing system has been designed for cleaning large and heavy mechanical components, providing high cleaning performance, operational safety, and continuous production efficiency.
The machine is equipped with specific features for handling oversized components, including:
- 1800 mm diameter octagonal rotating platform, ideal for positioning large and bulky parts
- 1-meter useful washing height, allowing the treatment of large-volume components
- Maximum load capacity up to 2 tons, suitable for heavy mechanical structures and oversized parts
Thanks to these features, the Robur 1800 automatic industrial washing system delivers powerful and reliable cleaning performance, even on complex components affected by heavy contamination, large dimensions, and difficult-to-remove residues.
Advantages of the Teknox Industrial Washing System
The washing process developed for this application provided significant production benefits:
- High-quality standards throughout all treatment phases, verified through surface tension control
- Reduced manual intervention thanks to the high level of automation
- Improved surface quality of painted components and increased final product value
- Complete automatic washing cycle in only 15 minutes
Despite the complexity and size of the treated components, the complete washing cycle of the Robur 1800 industrial parts washing machine was completed in approximately 15 minutes:
- Phospho-degreasing: 4 minutes
- Rinsing: 3 minutes
- Demineralized water rinsing: 3 minutes
- Compressed air blowing and hot air booster drying: 5 minutes
Industrial Detergent and High-Pressure Technology for Consistent Results
The high cleaning quality was achieved through the use of Deterfos phospho-degreasing detergent by Teknox, specifically developed for the industrial washing of metal components.
The combination of the chemical action of the detergent with high-pressure and high-flow pumps ensures effective removal of:
- Oils
- Grease
- Industrial contaminants
- Residues generated during machining processes
This process prepares metal surfaces perfectly for the subsequent industrial painting and coating stage.
Advanced liquid management and control technologies ensure stable process parameters and consistent cleaning performance over time.
Advanced Washing Bath Management System
The Robur 1800 industrial parts washer integrates an advanced washing bath management system designed to guarantee:
- High cleaning performance
- Extended detergent solution lifetime
- Reduced chemical consumption
- Maximum process efficiency
The washing liquid treatment system includes:
- 6-stage filtration system for progressive removal of solid residues, contaminants, and impurities from the washing bath
- 25-micron ultrafiltration system for precise separation of fine particles and maintenance of detergent quality
- Teknox Disoil P oil separator system for removing non-soluble floating oils and improving washing efficiency
Thanks to advanced washing bath management, the Robur 1800 automatic industrial washing system ensures:
- Consistent cleaning results
- Reduced detergent consumption
- Increased production autonomy
- More efficient and sustainable industrial cleaning processes
Results Achieved
The installation of the Robur 1800 3-bath automatic industrial washing system allowed the customer to achieve:
- Reliable pre-painting cleaning of large metal components
- Improved surface quality before painting
- Reduced production times
- Increased process repeatability
- Greater efficiency in industrial maintenance and manufacturing operations
The Robur 1800 is a complete solution for the automatic industrial washing of large metal components, designed for companies requiring a reliable, high-performance, and efficient cleaning process before painting and surface treatment applications.
