ROTOR 3B

Automatic spray and hydrokinetic immersion metal washer with triple tank

ROTOR 3B is an automatic spray and hydrokinetic immersion parts washer with motorized rotation on a horizontal axis, designed for the advanced treatment of industrial components and multi-phase washing processes. The basket is inserted manually or automatically into the basket drum, depending on the configuration of the system. It is possible to set both the rotation speed of the basket and the type of movement: complete rotation or tilting movement. Hot air drying is included as standard, with the possibility of enhancement via vacuum drying. In this configuration, the machine is equipped with three separate tanks, allowing the automatic execution of a wash and two rinses or two washes (with different detergents) and a final rinse.

Rotor line

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Washing Area

Up to 75 x 100 H 75 cm

Loading Capacity

Up to 100 kg

Maximum Temperature

Up to 80 °C

Version

HT (heating up to 80° C)

Controls

PLC with Color Touchscreen, Industry 4.0 and 5.0 Option

Tanks

Triple tank

Power Supply

400V 3 PH +N +T 50 HZ

Detergent

CLEAN POWER, SAX Q, 545, ADD-SGX, SG233A , NEW 105, XL10, PROMETAL, PROTEK-IN, ADD-SGX, DROPAWAY, ASH, PUL-T

Features

Details

Accessories

Models

What is included in all ROTOR 3B models

Total access to the rear thanks to three doors (on the right, left, and rear sides) for easy maintenance
Pneumatic opening and closing of the door with 4 cylinders
Hot air drying with side channel blower and resistors
ISO pneumatic cylinders and pneumatic “anti-fall” safety valves
Siemens® power electrical components
7″ color Touchscreen display for settings and programs
Cassette filter composed of 6 vertical filters in AISI 304 for pre-filtering the return liquid into the tank
AISI 304 stainless steel filter on the pump suction
Structure and sheets in contact with the liquid in AISI 304 stainless steel
Minimum level control
Dispensed pressure control gauge
Safety limit switch on door opening
Basket rotation gear motor with variable speed controlled by inverter
Electric pumps in AISI 304 stainless steel with special seals
Weekly programming for heating ignition and oil skimmer (if installed)
IP65 electrical system, managed with touchscreen PLC (DGT V4)
Software adjustment of the basket tilting limit angle, analog reading of the angle 0/360°
Liquid heating with stainless steel electric resistance
Internal weld bleaching
Compressed air blowing solenoid valve
Washing pipes in AISI 304 stainless steel with professional stainless steel blade nozzles
Drain valves for tank emptying
Manual valve for water filling
Drip collection retention tank in AISI 304 stainless steel

Rotor 3B series parts washers are used for washing small and medium-sized parts when the shape of the parts and the required washing quality dictate full immersion washing. The parts are placed in a rectangular stainless steel mesh crate which is inserted by the operator inside the drum, the area where all treatment phases take place. Once the pneumatically operated front door hermetically closes the washing area, the automatic cycle starts. During washing, the basket rotates slowly by means of a gear motor; using the touchscreen control panel, it is possible to set the rotation speed and mode: continuous or tilting. In each of the 16 available programs, it is possible to freely set all work phases: spray washing, immersion washing, compressed air blowing, hot drying. Thanks to the many available accessories, it is possible to configure the parts washer to satisfy the washing of complex parts: performing intermediate or final rinses, inserting drying in the absence of air (vacuum) or equipping it with ultrasound emitters to increase the cleaning effect. For high productivity, the machine can be supplied with a manual accumulation front roller conveyor or an automatic motorized basket loader. The versatility of the Rotor parts washer allows it to also be used within robotic cells, with loading and unloading of parts directly by an anthropomorphic Robot.

Main operational benefits:

Combined spray and hydrokinetic immersion washing
Triple tank for complete multi-phase cycles
Motorized horizontal axis rotation
Manual or automatic basket insertion
Complete rotation control (speed and mode)
Hot air drying included in the base model
Possibility of vacuum drying
Automatic execution of wash + multiple rinse cycles
PLC management with Industry 4.0 and 5.0 ready (optional)

Technical positioning:

Automatic metal washer for advanced industrial cycles
Plant designed for multi-phase processes with differentiated detergents
Configurable system based on the production process
Ideal solution for structured production lines

What can be added as an accessory

Maximum liquid level control in the tank and filling solenoid valve
Mixed resin demineralizer with conductivity meter
Vacuum drying
Photocell barrier loading/unloading area
Centrifugal vapor condenser S
Automatic liquid detergent dispenser
External pneumatic oil skimmer
Stainless steel bag filter
Magnetic candle for bag filter for ferritic powder
Device for remote connection and tele-assistance for Weintek HMI
Industry 4.0 ready for Weintek HMI
40kHz Titanium bar ultrasound
Setup for the use of abrasive contaminants in the washing liquid
Stainless steel fittings and valves in contact with the liquid (KIT FC)
Siemens S7 1200 PLC – Weintek touchscreen HMI
High-pressure washing pump
Interface with loading and unloading system (Robot)
Mains water rinsing and drain-to-waste
Nebulized rinse from water mains and drain into the tank
Tank emptying pump
Signal tower for plant status identification
Single pos. manual external roller conveyor
Manual external roller conveyor pos. 1+1+1 / 2+1+2 / 3+1+3
Single pos. manual external roller conveyor with pneumatic lifter
Manual external roller conveyor with pneumatic lifter pos. 1+1+1 / 2+1+2 / 3+1+3
Single external station with automatic basket/pallet loading and unloading
Automatic external roller conveyor with pneumatic lifter pos. 3+1+3
Crate cover application during automatic loading [E]
Manual crate tipper for emptying parts at end of roller conveyor
Load capacity increased to 250 kg
Load capacity increased to 500 kg
Stainless steel crate with lid
Special drum for pallet support with anti-tipping parts
Pallet part positioning
Industry 4.0 ready for Weintek HMI
Industry 4.0 ready for Siemens PLC
Industry 5.0 ready (Energy counter)