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SIMPLEX BIG 2B

Automatic rotating-basket parts washer with double tank

SIMPLEX BIG 2B is an automatic rotating-basket parts washer designed for washing medium and large size mechanical parts, with a two-bath configuration for complete washing and rinsing cycles. Washing is performed by means of upper, lower, and side jets, while the slow rotation of the platform is guaranteed by a gear motor with a torque limiter. Management, entrusted to a PLC with touchscreen, allows for high customization of work programs and the integration of dedicated accessories. In this configuration, the plant is equipped with two separate tanks, dedicated to the automatic washing and rinsing phases.

Washing Area

Up to Ø 240 x H 100 cm

Loading Capacity

Up to 800 kg

Maximum Temperature

Up to 80 °C

Version

LT (heating up to 60° C) - HT (heating up to 80° C)

Controls

PLC with Color Touchscreen, Industry 4.0 and 5.0 Option

Tanks

Double tank

Power Supply

Three-phase

Detergent

SAX, CLEAN POWER, SAX Q, 545, ADD-SGX, SG233A, NEW 105, XL10, PROMETAL, PROTEK-IN, ADD-SGX, DROPAWAY, ASH, DETERFOS, DEOXY, PUL-T

What is included in all SIMPLEX BIG 2B models

  • Pneumatic opening and closing of the lid with 2-hand safety control
  • Timed electric vapor extraction
  • External trolley in AISI 304 stainless steel with drip tray and wheels with safety brake
  • ISO pneumatic cylinders and pneumatic “anti-fall” safety valves
  • Siemens® power electrical components
  • 4″ color touchscreen display for settings and programs
  • Cassette filter with 6 vertical filters in AISI 304 for pre-filtering return liquid into the tank
  • AISI 304 stainless steel filter on the pump suction
  • Triple door seal (lower, upper, and side) and seals on all tank covers
  • Structure and sheets in contact with the liquid in AISI 304 stainless steel
  • Minimum level control
  • Basket rotation gear motor with torque limiter and centering sensor
  • Tank thermal insulation with AISI 430 stainless steel panels
  • Sludge drain hatch for simple tank cleaning
  • Reinforced platform in pressed grating with raised outer edge in galvanized steel
  • Electric pump in AISI 304 stainless steel with special seals
  • Weekly programming for heating ignition and oil skimmer (if installed)
  • IP65 electrical system, managed with touchscreen PLC (DGT V4)
  • Liquid heating with stainless steel electric resistance
  • Internal weld bleaching
  • Tanks accessible externally
  • Lower load-bearing structure in stainless steel
  • Washing pipes in AISI 304 stainless steel with professional stainless steel blade nozzles
  • Drain valves for tank emptying
  • Manual valve for water filling

HT VERSION

  • Thermal insulation with AISI 430 stainless steel panels

Simplex Big 2B (double tank) parts washers have been conceived for washing and rinsing medium and large parts and heavy weights. The Simplex Big parts washer is provided with an external trolley on which the parts to be washed are placed. Subsequently, the operator slides the platform inside the washing cabin, by pressing two buttons closes the vertical door, and starts the work cycle. Washing is performed by means of a stainless steel pump that sucks the liquid from the first tank and sprays it onto the parts while the platform is rotated slowly via a gear motor. Once washing and a short draining time are complete, the rinsing of the parts is started: in this phase, a second pump sucks the rinsing liquid from the second tank and sprays it onto the parts via dedicated pipes.

The system is fully configurable thanks to the numerous accessories available and the work cycle is totally managed by an industrial PLC. Thanks to the touchscreen panel and intuitive software, it is possible to easily modify all work parameters, check the status of installed devices, and modify the 16 available programs. Simplex Big parts washers are extremely robust and long-lasting, allowing operator times to be reduced while always guaranteeing excellent results with very low operating costs. Some available accessories are hot air drying, high-pressure pump, manual washing integrated into the machine, and many others.

Main operational benefits:

  • Complete automatic washing with integrated rinsing phase
  • Upper, lower, and side jets for total part coverage
  • Slow and controlled rotation with gear motor and torque limiter
  • Double tank for separation of washing and rinsing bath
  • PLC management with touchscreen for personalized programs
  • Industry 4.0 and 5.0 ready (optional)
  • High load capacity for large components

Technical positioning:

  • Industrial automatic metal washer for complete washing and rinsing cycles
  • Plant suitable for structured production departments
  • Ideal solution for high-capacity work and operational continuity
  • Modular system according to process needs

What can be added as an accessory

  • Maximum liquid level control in tanks and filling solenoid valve
  • Compressed air blowing
  • Drying with resistance and side channel blower with air blade
  • Load capacity increased by [QTY] x 100 kg
  • Mixed resin demineralizer with conductivity meter
  • Increased washing height
  • Centrifugal vapor condenser S
  • Centrifugal vapor condenser M
  • Additional steel basket/platform
  • Additional external trolley in AISI 304 stainless steel
  • Automatic liquid detergent dispenser
  • Disc oil skimmer with independent motorization
  • External pneumatic oil skimmer
  • Stainless steel bag filter
  • Magnetic candle for bag filter for ferritic powder
  • Device for remote connection and tele-assistance for Weintek HMI
  • Industry 4.0 ready for Weintek HMI
  • 80 bar manual washing with gun and gloves
  • 8 bar manual washing with gun and gloves
  • Stainless steel fittings and valves in contact with the liquid (KIT FC)
  • Setup for the use of abrasive contaminants in the washing liquid
  • Siemens S7 1200 PLC – Weintek touchscreen HMI
  • High-pressure washing pump
  • High-pressure rinsing pump
  • Booster pump from cleaner tank to more contaminated tank
  • Insulated stainless steel roller shutter front door
  • Platform and spokes in AISI 304 stainless steel
  • Drip collection retention tank in AISI 304 stainless steel
  • Mains water rinsing and drain-to-waste
  • Nebulized rinse from water mains and drain into the tank
  • Compressed air blowing with height-adjustable upper pipe
  • Removable sides for grating, H200 mm, in stainless steel
  • Tank emptying pump (2)
  • Signal tower for plant status identification
  • External loading and unloading station (second platform included) (C)
  • Industry 4.0 ready for Weintek HMI
  • Industry 4.0 ready for Siemens PLC
  • Industry 5.0 ready (Energy counter)

ACCESSORIES LEGEND

B: panels under basket are mandatory (if present in the list for that model)

C: useful washing height is reduced by 130 mm

Model Washing Capacity (Ø x H) Loading Capacity Tank
Simplex Big 2B 1000 Ø 90 x H 70 cm 600 Kg 250 lt
Simplex Big 2B 1200 Ø 110 x H 80 cm 600 Kg 300 lt
Simplex Big 2B 1400 Ø 128 x H 90 cm 600 Kg 400 lt
Simplex Big 2B 1800 Ø 165 x H 100 cm 800 Kg 550 lt
Simplex Big 2B 2200 Ø 200 x H 100 cm 800 Kg 750 lt
Simplex Big 2B 2600 Ø 240 x H 100 cm 800 Kg 750 lt

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