3D WAVE

Additive dyeing system: automatic dyeing plant

3D WAVE optimizes the dyeing of 3D-printed components, resolving any issues related to uneven coloring or halos on complex geometries. This automatic plant is designed to guarantee precision, uniformity, and productivity in additive manufacturing. Thanks to the RotoWave system, even hidden cavities and intricate surfaces receive a homogeneous dye without intermediate handling. The management of parts in a crate with an adjustable lid allows for the partial filling of the machine, optimizing time and safety.

3D wave line

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Washing Area

Crate 30 x 45 x H30 cm

Loading Capacity

50 kg

Maximum Temperature

Up to 80 °C

Version

HT (heating up to 80° C)

Controls

PLC with Color Touchscreen, Industry 4.0 Option

Tanks

Single tank, 160 L

Power Supply

400V 50HZ 3PH + N + PE, total power 7 kW

Detergent

GTC BL, GTD BL

Features

Details

Accessories

Models

What is included in all 3D WAVE models

Part basket dimensions: 450 x 300 x H 300 mm – 12 x 12 mm mesh
Production volume per cycle: Up to a full HP Jet Fusion 5200 build
Cycle time: 30-60 minutes (based on phases activated in the program)
Pre-rinse and post-rinse: Integrated into the treatment cycle
Heated air drying: Integrated into the treatment cycle
Liquid working temperature: 60 °C – 80 °C
Percentage of liquid dye: 10% in water
Tank capacity: 160 lt
External machine dimensions: W 1300 x D 960 x H 1200
Weight: ~ 260 kg
Electrical power supply: 3 PH 400 V 50 HZ + N + PE, total power 7 kW
Water supply: Pressurized mains water; softened water is recommended
Compressed air: Pressure 6 bar – Volume 20 Nmc/h

Standard features

Maximum liquid level control in the tank and filling solenoid valve
Automatic dye dispenser
Mains water rinsing and drain-to-waste
Tank emptying pump
Stainless steel crate 471 x 321 x H300, 12×12 mm mesh with lid
4″ color Touchscreen display for settings and programs
Industry 4.0 ready for Weintek HMI
Automatic real-time calculation of electricity consumption
Assisted lid closure with gas springs and closing hook
Siemens power electrical components
AISI 304 stainless steel filter on the pump suction
Tank edge gasket
Structure and sheets in contact with the liquid in AISI 304 stainless steel
Minimum level control
Safety limit switch on lid opening
Gear motor for basket rotation with torque limiter and centering sensor
Stainless steel electric pump with special seals
Weekly programming for heating ignition and oil skimmer (if installed)
IP55 electrical system, managed with touchscreen PLC (DGT V4)
Liquid heating with stainless steel electric resistance
Internal and external weld bleaching (pickling)
Flexible pump suction and delivery pipes (easy maintenance)
Drain valves for tank emptying
Manual valve for water filling
Machine equipped with wheels for movement

The turtle model was created by Ferocar, reproduced here without modifications, and distributed under a Creative Commons license. Attribution https://creativecommons.org/licenses/by/4.0/deed.it, downloadable from https://www.thingiverse.com/thing:3753213

Main operational benefits:

All-in-one Cycle: pre-rinse – dyeing – rinse – drying in less than 60 minutes
Tailor-made customizable programs for every production need
Automatic management of parts in a crate with an adjustable lid
Reduction of consumption, dyeing, and disposal costs
Monitoring of daily electricity consumption, optimization, and energy saving (Industry 5.0)
Easy to use: automatic process without intermediate handling

Technical positioning:

All-in-one plant for additive manufacturing
Designed for companies requiring precision, reliability, and maximum productivity

The 3D WAVE project, patent pending 2023, was born from the collaboration between two historic Italian companies, TEKNOX & NORBLAST, who combined their experience and expertise to offer an innovative opportunity for additive manufacturing professionals.

Process

Parts are placed inside a stainless steel mesh basket. The basket lid is equipped with a locking system at different heights that prevents parts from falling out and guarantees their integrity during rotation.

Thanks to RotoWave technology, by means of partial immersion and continuous replacement, the liquid moves constantly, entering even deep cavities, improving the dye’s ability to adhere to surfaces, and avoiding stagnation and halos.

The machine, thanks to its flexibility in creating customizable programs, allows for an automatic process without intermediate handling.

Preliminary automatic rinse to remove any surface impurities
Dyeing of parts with Rotowave technology in slow rotation with partial immersion
Final automatic rinse to eliminate any excess dye
Hot air drying in a micro-filtered environment with controlled temperature

What can be added as an accessory

1000-liter tank with piping and connection fittings
Single-column demineralizer with interchangeable resins and digital conductivity meter
BLACK TCN base dye in 10-liter containers
Industry 5.0 ready (Energy counter)

Model	3DW
Height with machine open (HO)	189 cm
Loading height (AC)	98 cm
Opening angle (HA)	80°
Width (L)	135 cm
Weight (W)	250 kg
Open machine depth (PO)	130 cm
HT Noise (RU_HT)	75 dBa
LT (RU) Noise	75 dBa